Custom packaging · Project specifications · Bulk enquiries
Custom Printed Bubble Mailers
Customize printed bubble mailers around the size, padding and closure required by your product. Confirm the outer facing and cushioning materials in the quotation; a paper-looking exterior does not identify the construction inside.
Request a Packaging QuoteChoose the format around your product
Bubble mailers combine an envelope-style enclosure with a cushioning layer. Specify paper or other facing, bubble material, lining and adhesive separately. For an entirely paper-based alternative, compare paper mailing bags or corrugated envelopes according to the contents and the protection they need.
Packaging examples
Examples from our existing product gallery. Final materials, dimensions and finishes are confirmed in the project specification.






Details for an accurate quotation
| Planning detail | What to confirm |
|---|---|
| Internal opening | Usable width, usable length, seam allowance and product thickness. |
| Material construction | Outer facing, bubble or cushioning layer, coating and adhesive. |
| Closure | Seal flap, opening method and any confirmed returns feature. |
| Artwork and quantity | Print area, colors, logo orientation, sizes and quantities per design. |
Send the details you have, along with product photos or a reference pack. List quantities per size and artwork, the delivery destination and your target arrival date. The written quotation should identify the included components, sample arrangement, price basis and production and shipping assumptions.
What to check in the sample
Trial the loaded mailer for opening clearance, seal placement and pressure on the contents. Confirm puncture, moisture and handling requirements through a suitable sample review. Disposal guidance must reflect the supplied materials and local collection arrangements.
Review structure and product fit before finalizing printed artwork. Confirm the approved dimensions, material, artwork version and finish in writing. Sample availability, cost, order quantity and timing are confirmed for the specific project.
Related packaging options
Paper mailing bags
Review the specific format and planning details.
Corrugated envelopes
Review the specific format and planning details.
Embossed paper cushioning
Review the specific format and planning details.
Printed mailer boxes
Review the specific format and planning details.
Frequently asked questions
Does a paper outer face make a bubble mailer plastic-free?
No. The padding, film, coating or adhesive may use different materials. Ask for the complete supplied construction before making plastic-free, recyclable, biodegradable or compostable claims.
What should I send before requesting a sample or quote?
Provide product dimensions and weight, the required pack format, artwork or a brand reference, quantity per design and delivery destination. Include any contact, performance or documentation requirements. We can then identify what still needs to be resolved before a sample or production quotation.
Prepare your packaging project
Discuss your packaging requirements
Share your product, proposed format and order details so the quotation can be matched to the pack you need.
Send Your Packaging Brief